一(yi)切電(dian)(dian)子(zi)裝置如(ru)洗衣機、冰箱、空調、計算機、儀器(qi)、儀表、汽車(che)電(dian)(dian)子(zi)等都(dou)是(shi)形(xing)(xing)形(xing)(xing)色色的(de)(de)(de),不同功(gong)能的(de)(de)(de)電(dian)(dian)子(zi)電(dian)(dian)路組(zu)成。根據張飛第三大(da)定(ding)(ding)律組(zu)成電(dian)(dian)子(zi)電(dian)(dian)路的(de)(de)(de)基本單(dan)位是(shi)電(dian)(dian)子(zi)元器(qi)件(jian),這些器(qi)件(jian)都(dou)是(shi)以(yi)硬件(jian)的(de)(de)(de)形(xing)(xing)式存在的(de)(de)(de),它們(men)都(dou)有各自的(de)(de)(de)電(dian)(dian)氣參(can)數,如(ru)電(dian)(dian)壓電(dian)(dian)流及功(gong)率特性等,因此,元器(qi)件(jian)是(shi)最易損壞(huai)(huai)的(de)(de)(de)物品,但(dan)其故障卻是(shi)有規律可循的(de)(de)(de)。一(yi)般的(de)(de)(de)故障表現為電(dian)(dian)氣參(can)數損壞(huai)(huai)和物理損壞(huai)(huai)兩類,那(nei)么電(dian)(dian)氣參(can)數的(de)(de)(de)損壞(huai)(huai)又包(bao)含電(dian)(dian)壓電(dian)(dian)流超過額定(ding)(ding)值導致的(de)(de)(de)損壞(huai)(huai),物理的(de)(de)(de)損壞(huai)(huai)包(bao)括斷裂,變形(xing)(xing),阻值參(can)數變化等表現形(xing)(xing)式。
一、電阻損壞(huai)的特(te)點
電(dian)(dian)阻(zu)(zu)是電(dian)(dian)器設備中數量最(zui)多的(de)元(yuan)件(jian),但不是損壞率最(zui)高的(de)元(yuan)件(jian)。電(dian)(dian)阻(zu)(zu)損壞以開路最(zui)常見,阻(zu)(zu)值變大(da)較(jiao)少(shao)見,阻(zu)(zu)值變小十分少(shao)見。常見的(de)有碳膜電(dian)(dian)阻(zu)(zu)、金(jin)屬膜電(dian)(dian)阻(zu)(zu)、線繞(rao)電(dian)(dian)阻(zu)(zu)和保險電(dian)(dian)阻(zu)(zu)幾種(zhong)。
前兩種電(dian)阻應用最廣(guang),其(qi)損壞的(de)特點:一是(shi)低阻值(100Ω以(yi)下)和高(gao)阻值(100kΩ以(yi)上)的(de)損壞率較高(gao),中間阻值(如(ru)幾(ji)百歐到(dao)幾(ji)十(shi)千歐)的(de)極(ji)少損壞;二是(shi)低阻值電(dian)阻損壞時往往是(shi)燒焦發黑,很容易發現(xian),而高(gao)阻值電(dian)阻損壞時很少有痕跡。
線(xian)繞電(dian)(dian)阻(zu)(zu)(zu)(zu)一般用作大電(dian)(dian)流限流,阻(zu)(zu)(zu)(zu)值不大。圓柱(zhu)形線(xian)繞電(dian)(dian)阻(zu)(zu)(zu)(zu)燒壞時(shi)有(you)(you)(you)的(de)會(hui)發(fa)黑或表面爆皮、裂紋(wen),有(you)(you)(you)的(de)沒有(you)(you)(you)痕跡。水泥電(dian)(dian)阻(zu)(zu)(zu)(zu)是(shi)線(xian)繞電(dian)(dian)阻(zu)(zu)(zu)(zu)的(de)一種(zhong),燒壞時(shi)可(ke)(ke)能會(hui)斷裂,否則(ze)也沒有(you)(you)(you)可(ke)(ke)見痕跡。保險電(dian)(dian)阻(zu)(zu)(zu)(zu)燒壞時(shi)有(you)(you)(you)的(de)表面會(hui)炸(zha)掉一塊(kuai)皮,有(you)(you)(you)的(de)也沒有(you)(you)(you)什么(me)痕跡,但絕不會(hui)燒焦發(fa)黑。根據(ju)以上特點,在檢(jian)查電(dian)(dian)阻(zu)(zu)(zu)(zu)時(shi)可(ke)(ke)有(you)(you)(you)所側重,快速找出損壞的(de)電(dian)(dian)阻(zu)(zu)(zu)(zu)。
二(er)、電解電容(rong)損壞的特點(dian)
電(dian)(dian)解(jie)電(dian)(dian)容在電(dian)(dian)器設(she)備中(zhong)的用量很(hen)大,故障率(lv)很(hen)高。電(dian)(dian)解(jie)電(dian)(dian)容損(sun)壞(huai)有以下幾種表現(xian):
一(yi)是(shi)完全失去容(rong)量(liang)或容(rong)量(liang)變小;
二是輕微或嚴重漏電;
三(san)是(shi)失去容量(liang)或容量(liang)變小兼有漏(lou)電。
查找損(sun)壞的電解電容方法有:
(1)看:有(you)(you)的(de)(de)電(dian)(dian)(dian)(dian)容損壞時會漏(lou)液,電(dian)(dian)(dian)(dian)容下面的(de)(de)電(dian)(dian)(dian)(dian)路板表面甚至電(dian)(dian)(dian)(dian)容外表都(dou)會有(you)(you)一層油漬,這(zhe)種(zhong)電(dian)(dian)(dian)(dian)容絕(jue)對(dui)不能(neng)再(zai)用;有(you)(you)的(de)(de)電(dian)(dian)(dian)(dian)容損壞后會鼓(gu)起(qi),這(zhe)種(zhong)電(dian)(dian)(dian)(dian)容也不能(neng)繼續使用;
(2)摸:開(kai)機(ji)后有些漏電(dian)嚴重(zhong)的電(dian)解電(dian)容會(hui)發熱,用手指觸摸時甚至(zhi)會(hui)燙手,這種(zhong)電(dian)容必須更換;
(3)電(dian)(dian)解電(dian)(dian)容內部有(you)電(dian)(dian)解液,長時間烘(hong)烤(kao)會使(shi)電(dian)(dian)解液變干,導致電(dian)(dian)容量減小,所以(yi)要重點檢查散熱片及大功率元器件附近的電(dian)(dian)容,離其(qi)越(yue)近,損壞的可能性就越(yue)大。
三、二極(ji)管、三極(ji)管等半導體器件(jian)損壞(huai)的特點
三(san)極管的損壞一般是PN結擊穿或(huo)開路,其中以擊穿短路居多。此外還(huan)有兩種損壞表現:
一(yi)(yi)是熱穩定性變差,表現為開機時(shi)正常,工作一(yi)(yi)段(duan)時(shi)間后,發生(sheng)軟擊穿;
另一種是(shi)PN結(jie)的特性變差(cha),用萬用表R×1k測(ce),各PN結(jie)均正(zheng)常,但(dan)上(shang)機后不能正(zheng)常工作,如果用R×10或R×1低量程檔測(ce),就會發現其PN結(jie)正(zheng)向阻值比(bi)正(zheng)常值大。
測量二、三極管可以用(yong)指針萬用(yong)表在(zai)路(lu)測量,較(jiao)準確的方法是:
將萬(wan)用表(biao)置R×10或R×1檔(一(yi)般(ban)用R×10檔,不(bu)明(ming)顯時再(zai)用R×1檔)在路測(ce)二、三極管的(de)PN結(jie)(jie)正(zheng)(zheng)(zheng)、反(fan)向電(dian)(dian)阻(zu),如果正(zheng)(zheng)(zheng)向電(dian)(dian)阻(zu)不(bu)太大(da)(相對(dui)正(zheng)(zheng)(zheng)常(chang)值),反(fan)向電(dian)(dian)阻(zu)足夠大(da)(相對(dui)正(zheng)(zheng)(zheng)向值),表(biao)明(ming)該PN結(jie)(jie)正(zheng)(zheng)(zheng)常(chang),反(fan)之(zhi)就(jiu)值得懷疑,需(xu)焊下后(hou)再(zai)測(ce)。這是因為(wei)一(yi)般(ban)電(dian)(dian)路的(de)二、三極管外(wai)圍電(dian)(dian)阻(zu)大(da)多在幾百(bai)、幾千歐以上,用萬(wan)用表(biao)低阻(zu)值檔在路測(ce)量,可以基本忽略外(wai)圍電(dian)(dian)阻(zu)對(dui)PN結(jie)(jie)電(dian)(dian)阻(zu)的(de)影響。
四、集成電路損壞的特點(dian)
集(ji)(ji)成(cheng)電(dian)路內部結構復(fu)雜(za),功能(neng)很多,任何一部分損(sun)(sun)壞(huai)都無法正(zheng)(zheng)常(chang)工(gong)作。集(ji)(ji)成(cheng)電(dian)路的(de)損(sun)(sun)壞(huai)也有(you)兩(liang)種:徹(che)(che)底損(sun)(sun)壞(huai)、熱穩定性不良(liang)。徹(che)(che)底損(sun)(sun)壞(huai)時(shi)(shi),可(ke)將其(qi)拆下,與正(zheng)(zheng)常(chang)同型(xing)號集(ji)(ji)成(cheng)電(dian)路對比測其(qi)每一引腳對地的(de)正(zheng)(zheng)、反(fan)向電(dian)阻(zu),總(zong)能(neng)找到其(qi)中一只(zhi)或(huo)幾(ji)只(zhi)引腳阻(zu)值異常(chang)。對熱穩定性差的(de),可(ke)以(yi)在設備工(gong)作時(shi)(shi),用無水酒精冷(leng)卻被懷疑(yi)的(de)集(ji)(ji)成(cheng)電(dian)路,如(ru)果故(gu)障發生(sheng)時(shi)(shi)間推遲(chi)或(huo)不再發生(sheng)故(gu)障,即(ji)可(ke)判(pan)定。通常(chang)只(zhi)能(neng)更換新集(ji)(ji)成(cheng)電(dian)路來(lai)排(pai)除。
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